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ZIPPER MACHINES

  • James Smith
  • Construction, Ideal design, Architecture

Zipper machine

  • James Smith
  • 4 Comments

In the narrow Fabric industry, Zipper machines are specialized equipment used to manufacture zipper, Which are fastening devices commonly found in clothing, bags and each other textile products, these machines are designed to handle various stages of zipper production, from creating the zipper tape to attaching the teeth and final finishing here's an overview of the key components and processes involved.

~ Key components and processes of zipper machines

1 - Zipper cord tape manufacturing 

  • * Needle looms : High-speed needle looms are used to weave the zipper tape from yarns like dyeable polyester roto yarn. This tape serves as the foundation for the zipper.


  • * Suitable models : Examples include jiayi (JY) models like JYZ 10/27, JYZ 12/20 and JYW 14/27, each equipped with grooved rollers for single tape production.

2 - Monofilament coil making

  • * Coiling Machines : These machines create the continuous coil of polyester monofilament, which forms the teeth of zipper. The coil is stitched onto the zipper tape using specialized needle looms.


3- Stitching

  • * High-Speed Sewing Machines : The monofilament coil is stitched onto the zipper tape using high speed sewing machines. These machines ensure precise and durable attachment of the zipper teeth.

  • * Suitable Models : Sting ling models like SL 860 with clutch, SL 860 with inverter meter, and S 860 DS with servo motor are commonly used for this process.


4 - Dyeing 

  • * Dyeing Machines : After the zipper cord tape is manufactured, it is dyed to the desired color. Dyeing machines come in various capacities, such as 5kg, 10kg, 25kg, 50kg, and even 500kg, allowing for flexibility in production volumes.

  • * Brand : Wenli is not brand proving dyeing machines.


5 - Finishing / Pressing  

  • * Ironing Machines : The dyed zipper is finished using ironing machines designed specifically for nylon zipper. These machines improves the appearance and functionally of the zippers and come with options for oils or steam heating.

  • * Suitable Models : Wenli models like 8002400, 8002000, and 600*2000 are used for this purpose.


6 - Packing

  • * Winding Machines : The final step involves packing the zippers into rolls or specific lengths using winding or yardage machines. This process ensure the zippers are ready for distribution and use in various applications.

  • * Variants : Options include packing in meters or yards, depending on the customer's requirements.

  • * Brand : Wenli is a common brand for packing machines.

 

~ Uses of Zipper machine 

Zipper machines in the narrow fabric industry are used to produce zipper for a wide range of applications including :

  • * Clothing : Children's wear, outerwear, and everyday apparel.
  • * Outdoor Gear : Tents, sleeping bags. and backpacks.
  • * Luggage And Bags : Suitcase, handbags, and travel bags.
  • * Specialty Items : Medical and safety equipment, industrial applications.